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Warehouses Adopt Highcapacity Mesh Decks for Safer Storage

Warehouses Adopt Highcapacity Mesh Decks for Safer Storage

2025-10-31

Warehouse managers often grapple with shelving safety concerns—falling goods, insufficient load capacity, and fire hazards, each posing significant risks. The introduction of heavy-duty mesh pallets offers a comprehensive solution to these challenges.

Moving beyond traditional wooden pallets, these innovative mesh pallets are designed to enhance both safety and efficiency in warehouse storage. Their robust construction and advanced features represent a new standard for modern warehousing.

Key Features and Benefits

Exceptional Load Capacity: Each mesh pallet can support up to 1,000 kg of uniformly distributed load (UDL), tripling the capacity of conventional 18mm wooden pallets with only four support points. This allows for safer storage of heavy items without structural concerns.

Durable Construction: Fabricated from high-strength welded steel with galvanized surfaces, these pallets resist rust and corrosion. Their structural integrity remains uncompromised even in humid or demanding environments.

Optimized Airflow: The mesh design promotes ventilation, reducing dust accumulation and maintaining cleaner storage conditions. This airflow also helps inhibit bacterial growth, contributing to healthier storage environments.

Fire Safety Compliance: Meeting AS2118 fire safety standards, the open grid pattern allows sprinkler systems to effectively penetrate shelving units. The galvanized steel construction provides additional fire resistance compared to traditional materials.

Easy Installation: Designed for compatibility with existing pallet racking systems, these pallets require no specialized tools or technical expertise for installation.

Available Specifications
Model Dimensions (L x D)
RHM690 1250mm x 609mm
RHM691 1350mm x 609mm
RHM720 1250mm x 838mm
RHM721 1350mm x 838mm
RHM737 1250mm x 1219mm
RHM738 1350mm x 1219mm
Technical Specifications
  • Maximum load capacity: 1,000kg UDL per pallet
  • Support beams:
    • 609mm depth: 3 beams (1.8mm thickness)
    • 838mm depth: 4 beams (1.8mm thickness)
    • 1219mm depth: 6 beams (2mm thickness)
  • Mesh aperture: 100mm x 50mm
  • Mesh thickness: 5mm
Comparative Analysis
Feature Heavy-Duty Mesh Pallet Traditional Wooden Pallet
Load Capacity 1,000kg UDL ~300kg
Durability Rust-resistant galvanized steel Prone to moisture damage
Ventilation Open mesh design Solid surface
Fire Safety AS2118 compliant Combustible material

The transition to heavy-duty mesh pallets represents a significant advancement in warehouse safety and efficiency. These solutions address multiple storage challenges while offering long-term operational benefits.